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Electric Motor Coil Winder (Experienced and Entry-Level)

DREISILKER ELECTRIC MOTORS INC · Glen Ellyn, IL

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Description Job Summary : The experienced Winding Technician will have working knowledge of electric motor repair shop services whereas the entry level candidates will be taught to prepare/strip stators and/or armatures for AC/DC electric motors and special equipment by performing the following duties. Entry-Level Essential Job Responsibilities:

  • Will be required to learn and perform our motor stripping process, which requires use of a respirator and the ability to withstand stripping room environment and temperatures.
  • Take physical measurements, electrical measurements, and verify connections of winding
  • Strip and remove windings using the Dreisilker MotorSafe method:
  • Core loss test laminations
  • Take data
  • Cut winding head precisely with abrasive saw
  • Heat windings to around 400 Fahrenheit
  • Hydraulically extract coils
  • Remove remaining insulation and insulation paper
  • Clean, scrape, sand, file and deburr lamination steel core for rewinding
  • Insert coils into lamination slots according to connection data
  • Prepare winding slot insulation by measuring, cutting, folding and creasing
  • Tape coils with insulation tape
  • Assist with dipping, trickling, vacuum pressure, and encapsulation of windings
  • Performs other routine duties as assigned and required by management. Training and/or Experienced-Level Job Responsibilities:
  • Inspect windings and coils of electro-mechanical apparatus
  • Electrically test windings to international standards and to electrical tolerance requirements
  • Make sample coils in preparation for manufacturing of form or random wound coils
  • Manufacture coils using automatic winding, spreading, looping, and or tensioning machines
  • Insert coils into lamination slots according to connection data
  • Shape winding heads to proper dimension, tie down and/or insert blocking
  • Make electrical connections and test connections
  • Solder, braze, or weld electrical connections
  • Clean commutator risers with hand tools
  • Physically measure wire sizing and insulation sizing with micrometers
  • Assist with root-cause-failure-analysis
  • Perform basic tests on electric motors.
  • Performs service calls as requested.
  • Performs other routine duties as assigned and required by management. DEM offers a competitive salary and benefits package:
  • Medical
  • Dental
  • STD
  • LTD
  • Life Insurance
  • 401(k) options
  • Paid vacation
  • Holidays Requirements High School diploma or a general education degree (GED), with 3-5 years experience reading electrical schematics preferred. Electrical or mechanical aptitude needed.