Hazardous Materials Packaging Specialist

Voyager is an innovative space, defense, and national security technology company committed to advancing and delivering transformative, mission-critical solutions. We tackle the most complex challenges to unlock new frontiers for human progress, fortify national security, and protect critical assets to lead in the race for technological and operational superiority from ground to space. Forge the Future: Join Voyager Technologies The future belongs to those who build it. At Voyager Technologies, we’re building technologies that protect lives, expand frontiers and prepare us for what’s next. And we’re doing that with people who are wired to solve, build, adapt and lead. These roles are not for the faint of heart. You’ll help lay the foundation for humanity's future. Join a culture where innovation thrives, curiosity is rewarded, and impact is real. We’re a company of doers, thinkers and builders, united by purpose and grounded in reality. If you want to put your skills to work where the stakes are real and the mission is bigger than any one person, forge the future with Voyager. Voyager Energetics is seeking a Hazardous Materials Packaging Specialist to design, develop, and implement packaging solutions that protect energetic materials, propellants, and small solid rocket motors throughout storage, handling, and shipment. Reporting to the Materials & Production Planning Manager, this role owns the selection or physical design of every package we ship — selecting materials, designing cushioning and containment systems, qualifying configurations through testing, and ensuring that what leaves our facility arrives intact, safe, and compliant. The Hazardous Materials Packaging Specialist works at the intersection of engineering, operations, and logistics, partnering with production, quality, and the supply chain team to make sure protection is built into the packaging from the start — not added as an afterthought. Hazmat compliance with DOT, IATA, and DoD military packaging standards is an integral part of this role, supporting the design decisions that keep our products and our people safe. In this role, the essential functions are: Package Design & Development

• Design packaging systems for energetic articles, propellants, and small solid rocket motors from the ground up — including primary containment, interior cushioning and blocking, closure systems, and outer shipping containers — engineered to protect product integrity through the full distribution and storage life cycle.
• Select packaging materials — fiberboard, wood, steel, aluminum, foam, and composite constructions — based on product fragility, weight, dimensional requirements, chemical compatibility with energetic formulations, electrostatic properties, and expected environmental conditions during transit and storage.
• Use cushion curve data, fragility assessments, and drop height analysis to size and configure cushioning materials that absorb shock and vibration energy without transmitting damaging forces to the product; document the design rationale for each configuration.
• Engage with propulsion and mechanical engineers early in the product development process to understand product geometry, mass properties, and fragility before a design is finalized — translating those inputs into packaging requirements that are feasible, repeatable, and cost-effective to produce.
• Produce complete packaging design packages including appropriate engineering drawings, material specifications, Bills of Materials (BOM), assembly work instructions, and Packaging Data Sheets (PDS) that enable manufacturing and shipping personnel to consistently replicate every approved configuration. Product Protection & Preservation
• Define required preservation methods for each packaged item — including desiccants, moisture barrier bags, vapor corrosion inhibitors (VCI), inert gas purging, and hermetic sealing — matched to the specific degradation risks of the energetic formulation, the expected storage duration, and the deployment environment.
• Coordinate with energetics chemists and materials engineers to evaluate compatibility between packaging materials and propellant or explosive formulations — identifying any risk of outgassing, chemical migration, or material interaction that could degrade product performance or reduce safety margin over shelf life.
• Investigate field returns, in-transit damage reports, and customer complaints related to packaging performance; perform root cause analysis, implement corrective actions, and redesign packaging configurations as needed to prevent recurrence. Packaging Testing & Qualification
• As required, plan and execute qualification testing for new and revised packaging designs, such as UN performance tests (drop, stacking, vibration, leakproofness) per the UN Manual of Tests and Criteria, ASTM D4169, MIL-STD-2073-1 and MIL-STD-810.
• As needed, evaluate packaging materials for electrostatic discharge (ESD) risk in applications involving electro-explosive devices (EEDs), in accordance with the site ESD control program; separately, verify that packaging configurations satisfy applicable Hazards of Electromagnetic Radiation to Ordnance (HERO) requirements under MIL-STD-464. Ensure no inadvertent initiation risk is introduced by packaging materials or assembly processes.
• Analyze test results, identify failure modes, and drive iterative design improvements until all packaging systems meet or exceed acceptance criteria before releasing configurations to production. Production & Supply Chain Coordination
• Work closely with the Materials & Production Planning Manager to align packaging design timelines with production schedules, ensuring that qualified packaging configurations and materials are available when products are ready to ship — without creating schedule bottlenecks.
• Train production and shipping personnel on approved packaging assembly procedures, work instructions, and inspection criteria; verify through floor observation and periodic checks that packaged products meet the approved configuration before shipment release. Hazmat Compliance & Shipping Documentation
• Ensure all packaging designs comply with applicable hazardous materials transport regulations including DOT 49 CFR Parts 100–185, IATA Dangerous Goods Regulations (DGR), MIL-STD-2073-1, MIL-STD-129, and ATF explosives requirements; integrate compliance requirements into the design process rather than treating them as a final check.
• Define hazard labels, placards, and markings in accordance with DOT, IATA, MIL-STD-2073-1, and MIL-STD-129 requirements; maintain a current library of approved documentation templates and update them promptly when regulations change. Basic Qualifications:
• Must be 21 years of age or older.
• Must be able to pass a pre-employment drug screening and State and Federal background checks.
• Eligible to obtain and maintain State and Federal explosives licenses.
• 3+ years of experience designing and developing industrial packaging, with demonstrated responsibility for packaging that physically protects products during shipment and storage.
• Hands-on experience selecting and sizing cushioning materials; familiarity with cushion curve data, fragility assessments, and drop height analysis as applied to packaging design.
• Working knowledge of MIL-STD-2073-1 and UN dangerous goods packaging requirements and DOT 49 CFR hazardous materials regulations; current DOT Hazmat Employee training certificate (49 CFR 172.704) or ability to obtain within 90 days of hire.
• Ability to produce clear packaging design documentation including drawings, work instructions, BOMs, and test reports; proficiency with standard engineering tools and document control practices.
• Strong attention to detail and a hands-on, problem-solving approach; comfortable working on the manufacturing floor and in restricted storage areas as well as at a desk.
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