COMPOSITE FABRICATOR

Summary

This Is a National Guard Title

32

Excepted Service Position.

This National Guard position is for a Composite Fabricator, Position Description Number D23503000 and is part of the 158th Maintenance Squadron Command of the Vermont Air National Guard. This position is also advertised to Active Guard Reserve (AGR) Airmen under announcement number

Mva Af

26-31. Duties 1. Improves, modifies, fabricates, and designs repairs for low observable assemblies, sub­assemblies, and components ensuring proper weight to strength ratios are met and maintains structural and low observable integrity requirements including associated aircraft structural composites. Removes, inspects, designs, and implements emergency repairs using various novel techniques or methods. Documents maintenance actions in applicable automated system and/or records. Advises and provides documents to associated engineers, overhauls, reinstalls, or adjusts irregular surfaces, control system components, assemblies/sub-assemblies, and specialized coatings. Identifies and discusses potential problems in new designs or maintenance methods and procedures with engineers and other originators, advises on improvements in repair and maintenance methods including application techniques. May attend meetings or working groups with engineers, contractors etc. to resolve problems and maintain awareness of current techniques and processes that may not be documented. Orders and turns in aircraft parts and assemblies. May serve as the primary worker responsible for monitoring the completion of assigned maintenance tasks. 2. Performs a variety of extensive evaluations of weapons systems using a variety of complex tools and assessment equipment to assess that the proper radar cross section (RCS) signature according to the associated technical order data, mission requirements and other policy regulations, instructions, and guidance. Inspections will be done on weapons system structure, LO coating, and LO materials. Evaluates operational deficiencies and records LO system damage types, specific multi-complex dimensions, and location plots using the automated maintenance systems related to the specific weapons system. Records RCS results and updates aircraft signature status following aircraft flights, at scheduled intervals, and/or after LO coating/structural maintenance and repair actions. Conducts audits of LO aircraft and associated signature management databases, ensuring that RCS signature reported accurately reflects aircraft physical status. Certifies integrity of signature management databases through verification, addition, and removal of audit data. Audits of weapons systems will be conducted utilizing applicable portable automated electronic devices to mark and record signature assessment damages. Reports audit discrepancies and ensures LO aircraft systems and signature management databases are maintained to established MAJCOM tolerances and standards. Interprets, designs, and implements multi-complex LO systems maintenance work packages for accurate reduction of RCS signature. Assists in set-up of Repair Verification Radar (RVR) for near field imaging of LO panels and structures for identifying suspected damage and/or for process verification. 3. Performs repair, application, and maintenance of corrosion preventatives and paints on aircraft, powered, and non-powered AGE (aerospace ground equipment). Identifies metal corrosion. Performs necessary testing to identify type of corrosion present by examination with magnifying equipment, chemical and mechanical methods. Treats aircraft engines in accordance with applicable technical publications. Identifies, blends, stores, controls, and disposes of hazardous materials such as acids, caustics, alcohols, solvents, cleaners, primers and surface coatings used for corrosion removal, treatment and protection in accordance with applicable directives. Removes corrosion by mechanical and chemical procedures to include use of portable powered (electric and pneumatic) sanders, buffers, brushes, bead blasters, vacuum cleaners, scrapers, grinders, acids, caustics, solvents, alcohols and other agents used in corrosion control processes. Treats metal with chemical procedures, such as pretreatments, to protect metal from oxidation. Performs functions such as pickling of metals to prepare for good bonding with primer coat of protective materials. Applies protective coatings, markings, and decals. Use conventional paint spray equipment, electrostatic spray equipment, brushes and special applicators when applying primers and surface coatings. Operates wash rack as required. Accomplishes corrosion and washing inspections within schedule provided to ensure compliance with monthly and weekly maintenance plan. Assesses corrosion problems and select appropriate treatment to correct problems and minimize future repair work for same or related problem area. Conducts training on proper methods and procedures of composite wash rack operations. 4. Collects, compiles, and records LO systems data for maintenance scheduling, statistical analysis, trending, and historical record. Performs data searches and reports findings as directed. **REFER

To Pd for Full List of

DUTIES/RESPONSIBILITIES** Qualifications The primary purpose of this position is to provide on/off aircraft equipment maintenance for the LO systems and structures. Work with composite and/or plastic materials requires skill and knowledge in repairing, fabricating, modifying, removing, and installing composite and/or plastic items, parts, assemblies, and structures. The work also requires skill and knowledge in restoring damaged item surfaces to their original level of strength and durability. Composite fabricating refers to repair or fabricating work using composite and/or advanced composite materials.

National Guard Membership Is

REQUIRED: This is a Title 32 excepted service position that requires membership in a compatible military assignment in the Vermont Air National Guard. Selectee will be required to wear the military uniform. Acceptance of an excepted service position constitutes concurrence with these requirements as a condition of employment. Applicants who are not currently a member of the Vermont Air National Guard must be eligible for immediate membership. If you are not sure you are eligible for military membership, please contact a Vermont Air National Guard recruiter at (802) 660-8058 prior to applying for this position.

Open Areas of

CONSIDERATION: AREA 1, 2,3, 4 Area I: All current On-board Permanent and Indefinite Dual Status 32 and Title 5 (Competitive and Excepted) Technicians (Tenure: 1-Career, 2-Conditional, 3-Indefinite)

• Only those Vermont National Guard members who are in permanent or indefinite technician status as a result of being competitively hired within that National Guard component applying for a position within the component which they are currently employed. Area II: All Members of the Vermont Air National Guard. Area III: Currently assigned service members in other branches of the military outside of the VTNG, to include those assigned to Active Duty, Reserve or other state's National Guard. Area IV: All individuals able to and willing to become members of the Vermont National Guard including prior service not currently assigned to a military component and non-prior service US civilians. Military Grade/Rank: will be individually addressed up to TSgt /E-6. Minimum Requirements: Experience or training demonstrating very basic working knowledge of the properties and characteristics of a number of composite and plastic bonding agents, such as fiberglass, Kevlar, PVC, graphite, film adhesive, silicones, epoxies, etc. and Low Observable (LO) material characteristics; a very basic working knowledge of sheet metal theory, methods and practices; knowledge of very basic shop mathematics to calculate proportions and amount of materials required in repairing or modifying components; knowl